Electric Drive System
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Power Assembly & Test LineThe entire production line consists of 16 workstations, primarily including manual loading or screw fastening stations, automatic screw fastening stations, air-tightness testing stations, laser cleaning, and laser welding stations.
The transmission assembly section of the entire line uses a linear recirculation design. Each piece of equipment can be independently extracted for use as a standalone unit. The tray size in the assembly section is 480mm * 320mm.
Equipped with standard lift-and-transfer mechanisms and stoppers
Equipped with a standard FRID traceability system
The entire line is designed with modular concepts. All manual stations have a size of 1200mm*1500, and the dual-axis screw fastening stations have a size of 1700mm * 1500mm
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Assembly LineThe entire production line consists of 21 workstations, primarily including manual screw fastening stations, automatic screw fastening stations, automatic dispensing stations, automatic assembly or product flipping stations, camera inspection stations, air-tightness testing stations, manual wiring stations, and packaging and offlining.
The transmission assembly section of the entire line uses a square-shaped recirculation design. Each piece of equipment can be independently extracted for use as a standalone unit. The tray size in the assembly section is 560mm * 560mm
Equipped with standard lift-and-transfer mechanisms and stoppers
Equipped with a standard FRID traceability system
The entire line is designed with modular concepts. All manual stations have a size of 1900mm * 1500mm, and the dual-axis screw fastening stations have a size of 1700mm * 1500mm
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Electronic Control three-in-one Assembly Test LineThe production line consists of 43 workstations, with the main processes including: IGBT press-fitting, automatic screw fastening, thermal paste & sealant application, high-temperature aging, air-tightness testing, safety compliance testing, end-of-line (EOL) testing, harness testing, and product burn-in.
The production line layout is modular, each equipment is independently splicing, highly flexible and convenient for the integration and transformation of equipment in the later stage
Assembly line processes including assembly, dispensing, screw fastening, electrical testing, etc., are traceable with data. The entire line is equipped with a distribution and vision system for images, enabling dynamic monitoring of the operations.
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Drive Motor Assembly and Testing Line
This production line consists of 29 pieces of equipment, with primary processes including: dispensing, induction heating, press fitting, screw tightening, resolver zero adjustment, electrical performance testing, air-tightness testing, and no-load testing.
The production line currently accommodates 12 product models, with key station tooling designed for quick changeover, facilitating future compatibility upgrades for new products
The main line uses a friction wheel conveyor system, capable of handling loads up to 600 kg, providing significant load capacity and strong compatibility
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Electric Control Multi-Function Assembly LineThe production line consists of 23 workstations, primarily including manual loading, automatic screw fastening stations, automatic dispensing stations, automatic assembly and product flipping stations, camera inspection stations, air-tightness testing stations, selective soldering and AOI (Automated Optical Inspection) stations, manual wiring connection stations, safety compliance testing, and packaging and offlining.
The assembly section of the production line uses a loop design in a square shape, while the testing section employs an up-and-down loop design. Each piece of equipment can be individually extracted and used as a standalone device
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Assembly Section -
Test Section
Electric Control Multi-Function Assembly & Test LineThe production line consists of 48 workstations, with 29 in the assembly section and 19 in the testing section. The assembly section primarily includes: manual loading or screw fastening stations, automatic screw fastening stations, automatic dispensing stations, automatic assembly stations, and air-tightness testing stations. The testing section mainly includes manual wiring connection stations, safety compliance testing, Hall calibration, PRE testing, aging test setup and teardown, EOL testing, water channel drying, and packaging and offlining.
The assembly section of the production line uses a loop design in the shape of a square, while the testing section employs an up-and-down loop design
All plug-in positions for testing stations are integrated on the pallet. After the product is placed on the testing station pallet, it aligns and plugs into the corresponding positions on the pallet, facilitating compatibility with new products in future production line updates
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Main Board Magnetic Core Assembly LineThis production line consists of 7 workstations, with primary processes including: manual loading of magnetic cores, adhesive application & inspection, epoxy resin application & inspection, thermal gap filler application & inspection, I-core assembly & inspection, adhesive curing, and manual unloading & inspection.
The production line layout is modular, each equipment is independently splicing, highly flexible and convenient for the integration and transformation of equipment in the later stage
The entire line is equipped with a MES, which allows for real-time monitoring through barcode scanning at each station, uploading data accordingly
